Independent Automatic Vacuum Feeder
- Small in size and light in weight, it can be directly placed on a dryer or other raw material containers to complete automatic feeding work;
- Equipped with microcomputer operation and control program;
- With overload and material shortage alarm functions;
- The 300G model adopts a high-speed rectifier motor, which is small in size and strong in suction, suitable for new material conveying;
- Pioneered the use of wire controller for control, which can be set and controlled under the machine platform, making it convenient and fast;
- Equipped with an air filter (optional accessory).
Overview
The independent automatic vacuum feeder, also known as single-unit feeder or direct-type feeder, is one of the essential supporting equipments in the modern plastic processing industry.When installed on a hopper of rated height, it can automatically deliver granular plastic raw materials into the hopper. The whole machine adopts PC control circuit, featuring reliable quality and long service life. During the feeding process, the raw materials will not get damp, contaminated, mixed with foreign matters or leaked. It realizes automation in the feeding process, avoids the danger of high-altitude feeding, reduces labor intensity and improves production efficiency.This equipment is used for raw material conveying in injection molding and can automatically feed materials to injection molding machines.When the material barrel of the plastic central feeding system is short of materials, a signal will be sent to the feeder.The feeder conveys plastic raw materials into the material barrel of the injection molding machine by using the principle of air extraction. When the material reaches a certain level, the feeder will stop, and it will start conveying again when the material is insufficient.
Developed and designed on the basis of the original feeder, this new-type feeder is a small central feeding machine. It has strong suction, simple operation, beautiful appearance, and is safe and convenient to use. Equipped with one high-pressure fan and one or six central vacuum hoppers, it is suitable for multi-machine dehumidification, drying and feeding, or for separately feeding raw materials to different molding machines or material barrels within a ratio of one-to-six. It can greatly save space and cost, and can also be upgraded for use with multiple molding machines.
Technical Parameters
Technical Parameters
| Model | Motor | Delivery Ca- pacity(kg/h) | Suction Head(m) | Static Air Pressure (mm/H2O) | Capacity (L) | Diameter (mm) | Size(mm) | Size(cm) | Weight (kg) | ||
| Type | Specification | ||||||||||
| ADP-300G | Carbon Brush | 1KW/1.3HP | 1Φ | 300 | 3.5 | 1300 | 9 | Φ38 | Φ38mm ×3.5m 1pcs | 42x34x57 | 12 |
| ADP-400G | Inductive | 0.75KW/1.1HP | 3Φ | 330 | 4 | 1400 | 9 | Φ38 | Φ38mm ×4m 1pcs | 46x39x66 | 27 |
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Positive Pressure Conveying System
- The positive pressure conveying system is convenient for installing branch pipelines, which can convey materials to multiple places at the same time, with high production efficiency.
- The air leakage position of the positive pressure conveying system is easy to find, and the dust removal requirement for air is not high.
- The system has small conveying resistance and less wear on the pipeline.
- The positive pressure conveying system has a long conveying distance, which can reach more than 1000m.
- Air supplement pipes can be installed inside and outside the conveying pipeline, and air supplement and blockage removal can be carried out in a variety of ways.
Pneumatic Conveying Pump
- High Energy Efficiency: Due to the reasonable fluidization structure, the material fluidization state is good, and the air consumption is significantly lower than that of similar products. After years of production and research, our company has improved the fluidization structure for many times, which greatly improves production efficiency and reduces energy consumption, helping users save operating costs.
- High Material-Gas Ratio: With good fluidization effect and low air consumption, the material-gas ratio is naturally high. Through laboratory tests, when the equivalent distance is within 500 meters, the material-gas ratio can reach more than 30Kg (ash)/Kg (gas), ensuring efficient material conveying.
- Low Material Flow Rate: The material flow rate during conveying is low, which results in small wear of the equipment's valves and pipelines and long service life of vulnerable parts, reducing the frequency of equipment maintenance and replacement.
- Strong Adjustment Function: It has various adjustment methods such as primary and secondary air intake adjustment, which can make the system operate under the optimal air consumption ratio and excellent fluidization state, adapting to different material conveying conditions.
- Unique Blockage Removal Method: It adopts a back-suction blockage removal method, which is simple, easy to implement and reasonable in operation. It only needs to lead the material-gas mixture to the silo or flue inlet through the blockage removal valve and pipeline, ensuring smooth operation of the conveying system.
- Easy Solution for Supporting Facilities: Due to low air consumption and low speed, the silo material-gas separation and filtration equipment can be smaller than that equipped with general bin-type pumps, and the air pollution caused is also small, meeting environmental protection requirements.
- Small Energy Consumption Coefficient: The energy consumption coefficient of the bin-type pump conveying system is below 65KW.h/t.m, which is more energy-saving compared with similar conveying systems.
- High Degree of Automation: It adopts a programmable (PLC) control system, and the entire working process can be fully automated. The system can be set to automatic or manual operation mode. The main control cabinet is installed in the system control room, reducing manual operation intensity and improving operation accuracy.
High-Power Vacuum Loader
- High-Power Vacuum Loader is a model specially developed for scenarios with large material consumption, catering to the high-volume material needs of industrial production.
- The motor power, feeding pipe diameter and hopper capacity all adopt enlarged configurations to meet the material handling requirements of large-scale industrial operations.
- Equipped with microcomputer control, it provides material shortage and overload alarms, ensuring safe and reliable operation of the material conveying system.
- It has a small size, occupies little space and features flexible operation, making it easy to integrate into different industrial production line layouts.
- Customizable one-machine multi-hopper type vacuum loaders are available to meet the diverse material conveying needs of different industrial production lines.
Electric Vacuum Feeder
- The power source of the whole set of equipment is compressed air, and no power supply is used;
- The equipment is easy and simple to disassemble and clean;
- The equipment operates with very low noise and does not generate heat or oil pollution;
- The powder conveying process is carried out in a closed environment, without dust leakage.
Vacuum Feeder
- Simple and automatic control, with arbitrary setting of suction time, easy and convenient operation.
- Hygienic closed conveying, no dust leakage, no cross-contamination, in line with GMP standards, and sterile equipment can be provided.
- It occupies a small space, can complete the conveying of powders in narrow spaces, makes the working space neat and elegant, and is not limited by the length of the distance.
- Clean and dust-free operation, no dead ends, and quick and convenient disassembly, assembly, cleaning, and material change.
- Economical: One machine can be used for multiple sets of equipment in turn, with high efficiency and energy saving, no need for warm-up and standby, and low operation and maintenance costs.